Design to Manufacturing-Paint Process Engineering

Purpose of the Role

Create the Painting process in accordance with QCD objectives (Quality, Cost, Delivery), reliability, security & ergonomics.

Ensure the definition and feasibility of product assemblies & perform BIW product manufacturing feasibility studies from Paint perspective

Propose and negotiate product optimizations to exceed QCD objectives and reliability.

Reports to the IAP_VPE Manager as well as Process Architect, who fills the project synthesis.

Job Responsibilities

Design Review of styling and design data and providing the feedback to Design team and Countermeasure proposal.

Ensuring Stellantis production requirements (PR check) Adoption in New model design.

Should understand Stellantis Standard (RT’s).

ED Coating – Air pocket and draining confirmation on BIW by checking the BOX structures in Vehicle and analysing the ED painting Simulation results.

Plant side Unique Facility Feasibility requirement study and adopt to the new model.

Direct material cost, Project investment requirement Study for New model.

Design and Development of New Jigs/Slave Tools for New model.

Supporting new model vehicle trial and making counter measure for their Design related issues.

ED Coating – Air pocket and draining confirmation on BIW by checking the BOX structures in Vehicle and analysing the ED painting Simulation results.

Preparation of Process Documents Like (POS, FMEA, Control plan etc.)

Proving out Process (PTED, Sealer & Topcoat) Parameter for New Model & Provide Counter measure for Non-Achieve Points.

Responsible for deciding definition of bi-Tone Process. Work for target masking time achievement.

Candidate should understand overall paint shop Process.

Job Specification

Qualification

B-Tech/B.E./

Experience

3-7 Yrs. +

Competencies

a) Technical

Should have exposure in Software like CATIA -V6 , Team Centre.

Sound knowledge in automobile paint shop process with special experience in ED, topcoat line, paint mixing room, Repair touchup line.

Problem solving & defect root cause analyzing ability, experience in control system, PLC, Effective coordination & handling equipment, and paint material suppliers.

Knowledge on CFD & CAE basics

Knowledge on Auto CAD will be added advantage.

b) Behavioral

Ability to work with deadlines & without supervision.

Leadership - to Drive CFT

Good analysis Skills

Dynamic & self Starter

Good Team Player – he can work as CFT to solve Quality issue

Should have Problem Solving Skills